Seepex is a renowned manufacturer of progressive cavity pumps, which are used in a wide range of industries, including food and beverage, pharmaceutical, chemical, and wastewater treatment. One of the latest innovations in Seepex’s line of progressive cavity pumps is the SMART Conveying Technology (SCT). This technology has revolutionized the performance and efficiency of Seepex pumps, offering numerous benefits to users.
What is Smart Conveying Technology (SCT)?
Smart Conveying Technology (SCT) is a patented innovation by Seepex, which is designed to optimize the performance of progressive cavity pumps (PC pumps). This technology ensures the reliable and efficient conveyance of fluids, irrespective of their viscosity, consistency, or the presence of solids.
*The development of smart conveying technology was launched in 2008 with the SST(Smart Stator Technology). The design of SST is based on the development of a split stator, which is different from the conventional stator(an integrated stator with a metal casing). The split stator is positioned and sealed through 4 independent adjustable segments.
SCT is a combination of multiple features, including stator geometry, rotor design, and the coupling rod with optimized torsion characteristics.
Stator Geometry: The SCT stator has a unique geometry that ensures maximum efficiency and durability. The smart stator splits into 2 removable halves, comparatively light. It has an optimized elastomer profile that reduces friction, thereby minimizing heat generation and prolonging the life of the stator to 200%.
Rotor Design: The SCT rotor has a special shape that ensures a gentle and smooth conveying process. It has an open geometry that minimizes shear forces and reduces wear and tear. The SCT rotor design is also self-cleaning, which means that it can handle fluids with high solids content without clogging.
Coupling Rod with Optimized Torsion Characteristics: The SCT coupling rod is designed to have optimized torsion characteristics, which ensures that the rotor and stator are in constant contact, resulting in a uniform flow and maximum efficiency.
SCT features and benefits
Smart Conveying Technology (SCT) has its own features and offers numerous benefits to users. These benefits include:
- Increased Efficiency:
For Smart Conveying Technology (SCT), there is an in-built retensioning device that allows the clamp between the rotor and stator to be adjusted for optimum performance. The device increases the efficiency of Seepex pumps by reducing energy consumption and minimizing heat generation. This results in lower operating costs and higher productivity.
- Improved Reliability:
The special design of SCT allows the sealing line between the rotor and stator to be adjustable to suit the required application and also to compensate when wear starts to occur. That typically results in more than doubling the life of the rotor and stator and reduced maintenance costs.
- Reduced Downtime:
SCT technology can reduce downtime by up to 85% by minimizing the risk of pump failure and the need for unscheduled maintenance. This results in higher productivity and increased profitability.
- Improved Product Quality:
SCT technology ensures the gentle and smooth handling of fluids, which minimizes the risk of product damage and contamination. This results in improved product quality and increased customer satisfaction.
- Easy installation
For pumps with SCT design, it’s much easier to install them. No pipework is to be removed during maintenance, and no additional ‘spool’ pieces are required to fit. Thus, they can reduce installation costs and overall footprint for the users.
- Maintain in-Place
The stator of SCT pumps is a split type that consists of two halves. The two-piece Smart Stator and specially designed Smart Rotor allow the pump to be maintained in place without the need to remove the suction or discharge pipework or the use of any special tools.
- Environmentally friendly
The stator halves of the SCT design can be easily recycled due to no stator tube limiting them outside. In addition, the replacement of the rotor does not require additional universal joint components or lubricants. So SCT technology is environmentally friendly.
- Retrofit-Option
Since there is an SCT Retrofit Kit available, the existing standard tube stator pump (standard progressive cavity pumps) could be upgraded without modifying the pipework or base plate.
Seepex Replacement Spare Parts with SCT Design
As a universal parts manufacturer of Seepex progressive cavity pumps, we understand the importance of reliable and efficient pump performance. That is why we are proud to offer replacement spare parts for Seepex pumps with SCT design. Our spare parts are designed to meet the specifications of the original Seepex parts, ensuring reliable and efficient pump performance.
Our replacement spare parts for SCT design include smart stators, smart rotors, coupling rods, and other critical components. These parts are made from high-quality materials and are subjected to rigorous quality control measures to ensure their reliability and durability.
How to upgrade SEEPEX’s existing conventional tube stator pump to an SCT pump?
SEEPEX’s conventional tube stator pump can be upgraded to an SCT pump by replacing the existing stator and rotor with the appropriate SCT stator and rotor. The SCT (Smart Conveying Technology) stator and rotor system is designed to provide a more efficient and reliable pumping solution for a wide range of applications.
what is included in the SCT Retrofit Kit of the SEEEPEX pump?
SCT (Smart Conveying Technology) is a patented technology developed by SEEEPEX for progressive cavity pumps. The SCT retrofit kit is an upgrade option for existing SEEEPEX pump models, allowing them to incorporate SCT features.
The SCT retrofit kit typically includes a stator with SCT geometry, an SCT rotor with a modified pitch angle, and an SCT joint kit. These components work together to optimize the performance of the pump, providing benefits such as reduced pulsation and vibration, improved flow stability, and reduced wear and maintenance costs.
However, please note that the specific contents of the SCT retrofit kit may vary depending on the model and specifications of the SEEEPEX pump in question. It is recommended to consult the product manual or contact SEEEPEX directly for more detailed information on their SCT retrofit kits.
How to replace the rotor and stator in an SCT pump?
Replacing the rotor and stator in an SCT pump is a straightforward process that involves the following steps:
- Step 1: Identify and get ready the correct SCT stator and rotor that is compatible with the existing pump’s model.
- Step 2: Remove the 4 outside adjusting segments;
- Step 3: Remove the 2 smart stator halves;
- Step 4: Remove the snap ring, retaining sleeve, and key;
- Step 5: Remove the damaged smart rotor and install a new rotor replacement;
- Step 6: Reassemble the snap ring, retaining sleeve, and key;
- Step 7: Install 2 new smart stator halves replacement;
- Step 8: Install the 4 outside adjusting segments.
SEEPEX offers a range of SCT stators and rotors that are designed to fit different pump sizes and motor specifications. By the way, when you have a problem using the genuine parts from SEEPEX but need the generic SCT stators and rotors instead. Please remember Top Level Intl. would be a good partner for that. Because we can offer high-quality SCT stators and rotors and other necessary spare parts. Contact us for details.
It’s important to follow the manufacturer’s guidelines and instructions for installing and maintaining an SCT pump to ensure optimal performance and reliability. If you are uncertain or need further assistance, it’s recommended to consult with a professional technician or the manufacturer.
Conclusion
SMART Conveying Technology (SCT) is a patented innovation by Seepex, which has revolutionized the performance and efficiency of progressive cavity pumps. SCT technology offers numerous benefits to users, including increased efficiency, improved reliability, reduced downtime, and improved product quality. As a universal parts manufacturer of Seepex pumps, we are proud to offer replacement spare parts with SCT design, ensuring reliable and efficient pump performance. Email us for further questions or inquiries!
