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Custom Manufacturing Services

OEM Manufacturing Based on Your Own Drawings/Samples/... Tailored Solutions to Precisely Match Your Specific Needs

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OEM service/Custom Manufacturing

By working hard and smart in the CNC machining field for over 15 years, Top Level Intl. can supply customers with high-quality CNC machined parts for various applications. Besides standard replacement spare parts and bareshaft pumps for NETZSCH/MONO/SEEPEX PC pumps, we are also proud to offer top-quality OEM services and custom manufacturing for progressive cavity pump parts.

The OEM pump parts include helical rotors, stators, coupling rods, driving shafts, other parts of the universal joint sets, etc.. With our expertise and dedication to meeting our customer’s unique requirements, we can provide tailored solutions that precisely match your specific needs.

Our team of skilled professionals excels at translating customers’ drawings or samples into high-quality progressive cavity pump parts. Whether you require modifications to existing designs or entirely new components, we have the capability to deliver exceptional results. We understand the importance of accuracy and precision in the manufacturing process, ensuring that the final products meet the highest standards of performance and durability.

Quality Control Before Delivery

Quality is superior to everything! Top Level Intl.  knows how important a good quality and reliable reputation is in the business and stable cooperation. And we care about the customer’s quality and reputation as they do to win more projects and market segments.

Every part of the progressive cavity pump, no matter if they are standard replacement spare parts or custom PC pump parts, would be strictly and professionally inspected to guarantee quality before we ship them out.

For helical rotors and elastomer stators, we also check the compatibility by matching them with each other. That’s why our customers are satisfied with our products and services. Start a project with us now, we won’t let you down.

Interested in Custom Manufacturing?

Send us your designs, and samples, or even just share us the ideas now!

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Benefits of Our Custom Manufacturing

Top Level Intl. has over 15 years of experience in custom CNC machining. We have customized a large number of parts according to customers’ drawings, samples, and even their ideas. Normally, we not only manufacture bespoke parts for our customers but also give practical suggestions and tailored solutions for their specific needs. By choosing our OEM service or custom manufacturing, you gain access to a wealth of benefits. These include:

  1. Customization: We can customize progressive cavity pump parts to fit your specific application, ensuring optimal performance and efficiency.
  2. Quality Assurance: Our stringent quality control measures guarantee that every component we produce adheres to strict quality standards, providing you with reliable and long-lasting parts. Contact us for our Customer Testimonials.
  3. Flexibility: We are equipped to handle various order sizes, from small-scale to large-scale production, accommodating your specific volume requirements.
  4. Expertise: With years of experience in the industry, our team possesses extensive knowledge and technical expertise to overcome challenges and deliver solutions that exceed expectations.
  5. Timely Delivery: We understand the significance of meeting deadlines. Therefore, we strive to deliver your customized PC pump parts within agreed-upon timelines, ensuring minimal disruption to your operations.

Would like to OEM your own project?

Our team is ready to support you now! Don’t hesitate to share your drawings, samples, or even just ideas!

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FAQs on Progressive Cavity Pumps (1-10)

A Progressive Cavity Pump, also known as a PCP or Progressing Cavity Pump, is a type of positive displacement pump that moves fluids through the pumping action of a helical rotor and a stator. It is designed to handle viscous fluids and can provide a steady flow rate with low pulsation.

A Progressive Cavity Pump, also known as a screw pump, works by the rotation of a helical rotor inside a stator. As the rotor turns, cavities are formed and progress axially from the suction end to the discharge end of the pump, effectively transferring the fluid from the inlet to the outlet.

The main components of a Progressive Cavity Pump include the rotor (a single helix or multiple helices), the stator (with a complementary shape to the rotor), the inlet and outlet ports, and the drive mechanism (motor or engine) that powers the rotor.

Some advantages of using a Progressive Cavity Pump include its ability to handle viscous fluids, handle shear-sensitive materials, provide a smooth flow with low pulsation, offer self-priming capabilities, and handle fluids containing solids or particles.

Progressive Cavity Pumps are commonly used in various industries and applications, including wastewater treatment, oil and gas, food and beverage, chemical processing, mining, pharmaceuticals, and many others. They are suitable for transferring viscous fluids, abrasive slurries, shear-sensitive materials, and fluids with suspended solids.

Yes, Progressive Cavity Pumps are specifically designed to handle viscous fluids. Their unique pumping mechanism allows them to effectively move highly viscous materials, such as heavy oils, pastes, sludges, and other thick substances.

Some limitations of Progressive Cavity Pumps include limited discharge pressures compared to other pump types, reduced efficiency at high speeds, potential for wear and damage when handling abrasive fluids, and the need for proper selection and maintenance to ensure optimal performance.

Selecting the right Progressive Cavity Pump involves considering factors such as the type and viscosity of the fluid, flow rate requirements, pressure head, temperature, presence of solids, and compatibility with materials of construction. Consulting with a pump supplier or engineer can help determine the most suitable pump for your specific application.

Maintenance requirements for Progressive Cavity Pumps typically include regular inspections, lubrication of bearings, monitoring and adjustment of sealing components, and periodic replacement of wear parts such as the rotor and stator. Proper maintenance practices can ensure optimal pump performance and longevity.

The lifespan of a Progressive Cavity Pump can vary depending on factors such as the operating conditions, the quality of the pump and its components, maintenance practices, and the type of fluid being handled. With proper maintenance, Progressive Cavity Pumps can have a long operational life.

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FAQs on Progressive Cavity Pumps (11-20)

Progressive Cavity Pumps can handle some abrasive fluids, but the presence of abrasive particles in the fluid can cause wear on the rotor, stator, and other pump components. To handle abrasive fluids, selecting appropriate materials of construction and implementing proper maintenance practices are essential.

The choice of materials for Progressive Cavity Pump parts depends on the specific application and the fluid being pumped. Common materials of construction include stainless steel, tool steel, cast iron, various elastomers (such as NBR, HNBR, FEP, FMK, EPDM, PTFE, etc.), and specialty alloys for corrosive or abrasive applications.

Yes, Progressive Cavity Pumps are capable of handling fluids with suspended solids or particles. The design of the pump allows for the passage of solids as long as they are within the allowable size limits specified for the pump.

Common challenges when using Progressive Cavity Pumps include wear of the rotor and stator due to abrasive fluids, potential for pump cavitation if not properly designed, sensitivity to changes in fluid viscosity, and the need for regular maintenance to ensure optimal performance.

Yes, Progressive Cavity Pumps are typically self-priming, meaning they can evacuate air from the suction line and prime themselves without the need for external priming mechanisms. This makes them suitable for applications where suction lift or intermittent priming is required.

While Progressive Cavity Pumps can handle moderate pressures, they are generally not designed for high-pressure applications. Their design focuses more on providing a steady flow and handling viscous fluids rather than generating high discharge pressures.

Progressive Cavity Pumps are suitable for both continuous and intermittent duty applications. They can operate reliably for long periods, providing a continuous flow when needed, or handle start-stop cycles without issues.

Yes, Progressive Cavity Pumps can be used for dosing or metering applications, particularly when precise flow control is required. The pumping action of PCPs allows for accurate and consistent dosing of fluids over a wide range of flow rates.

Progressive Cavity Pumps differ from other pump types such as centrifugal pumps or reciprocating pumps in terms of their pumping mechanism, ability to handle viscous fluids, self-priming capabilities, and low pulsation flow. Each pump type has its own advantages and is suitable for different applications.

To optimize the performance of a Progressive Cavity Pump, consider factors such as proper sizing and selection, choosing appropriate materials of construction, implementing regular maintenance and inspection routines, monitoring and adjusting operating conditions, and ensuring the pump is operated within its specified parameters. Following the manufacturer’s guidelines and Consulting with Experts can help maximize the pump’s performance.